Supply Chain

Manufacturing Rope with Lean Methodology

The global rope market size was valued at USD 12.90 billion in 2022*. We’ll look at applications of Lean in plastic and wire rope making and finish with a video on how traditional ropes have been made for hundreds of years. *Source   Lean Manufacturing Applied in Plastic Rope Manufacture: India In a case study [...]

Lean Six Sigma and Improving Vaccinations

As you might expect, Lean and Six Sigma are potent methodology weapons that can be applied to vaccination development, distribution, and inoculation. We’ll look at four applications: U.S. Naval Academy, USA-Michigan, USA-Tennessee, and Saudi Arabia and finish with a short video on how vaccines are made.   Lean Six Sigma and Vaccinations at the U.S. [...]

Lean Six Sigma in the Soap Industry

Soap has been made since the Babylonians in 2800 B.C. The global soap market size was $34.09 billion in 2019 according to Fortune Business Insights*. Lean and Six Sigma are used in the manufacture of soap and detergents. We’ll look at three applications: two from Indonesia and one from Ivory Coast. Then we’ll finish with [...]

Lean Six Sigma and Logistics

When we think of quality improvement in logistics, we primarily think of Lean applications. But Six Sigma has had a role also either separately or in combination with Lean. We’ll look at applications from Poland, Brazil, Jordan, and Portugal and finish with a video defining logistics management.   Six Sigma in Urban Logistics Management: Poland [...]

Lean Six Sigma in Cardboard Box Production

Cardboard or corrugated fiberboard boxes are used throughout the world for packaging. Lean and Six Sigma are used to improved production and reduce waste. We’ll look at applications from Indonesia, Saudi Arabia, Poland, and Egypt and reference a video on how corrugated cardboard boxes are made. Finally, we include a link to a related previously [...]

Lean Six Sigma in the Coffee Industry

Over 70 countries produce coffee. Brazil, Vietnam, Colombia, Indonesia, and Ethiopia are the top five producers. Overall, 30-40% of the world enjoys a cup of coffee daily. Lean and Six Sigma aid in the coffee production that makes that possible. We’ll look at cases from Taiwan, Malaysia, and Thailand and finish with a video of [...]

Lean Six Sigma in the Shipping Container Industry

Shipping containers hold much of the goods that are used as end products or as components of to be manufactured products. Lean and Six Sigma are used to increase the efficiency with which these containers are loaded, arrive at ports, and are subsequently transported. We’ll look at applications in Iran, Scandinavia, and Indonesia. We’ll finish [...]

Lean Six Sigma in the Apparel Industry

Everyone wears apparel. We would expect the apparel manufacturing market to be large. In fact, according to IBISWorld, the global apparel manufacturing market size reached $825.7 billion in 2021*. Lean and Six Sigma applications in the industry serve to improve processes, reduce defects and waste. We’ll take a look at several cases focusing on the [...]

Lean Six Sigma in the Tire Industry

Tires are made through a production process. Lean and Six Sigma have been used in the tire industry to improve manufacturing processes. We’ll look at four case studies of their use: two from India and one each from Portugal and Spain. Then we’ll finish with two videos of how tires are made: one an animation [...]

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