Batteries of all types (lead-acid, nicad, lithium) are used in a multitude of applications. Six Sigma helps improve their manufacture by reducing defects. We’ll look at three case studies applying Six Sigma to battery manufacture: two from India and one from Portugal. Then we’ll finish with a video of how rechargeable alkaline batteries are made. [...]
Everyone wears apparel. We would expect the apparel manufacturing market to be large. In fact, according to IBISWorld, the global apparel manufacturing market size reached $825.7 billion in 2021*. Lean and Six Sigma applications in the industry serve to improve processes, reduce defects and waste. We’ll take a look at several cases focusing on the [...]
As a highly technical collection of multiple processes, each with a large number of steps, semiconductor manufacturing is a fertile ground for applying Lean and Six Sigma methodologies to reduce defects, improve flow, reduce wastes, and optimize processes. We’ll look at the successful applications in three case studies and finish with a video of how [...]
Meat products continue to be in demand in much of the world. Lean and Six Sigma methodologies help supply that demand with higher quality, timely production, and lower waste. We’ll look at applications of Lean in the UK and Turkey and the results of Six Sigma application in the USA in Delaware, and finish with [...]
We’re very familiar with the Fishbone Diagram (Cause and Effect Diagram), also known as the Ishikawa Diagram, whereby we analyze the potential causes of a given effect. We will look at the Reverse Fishbone Diagram which is used to analyze the impacts of a change. Other names for the Reverse Fishbone Diagram include: Backward Fishbone [...]
Lean and Six Sigma are used in the paint and coatings manufacturing industry to reduce defects, improve flow, and reduce waste. We’ll look at three cases from Saudi Arabia, DuPont, and United Arab Emirates. We’ll finish with an interesting video on the paint manufacturing process. Using Lean Manufacturing Techniques in Paint Manufacturing: Saudi Arabia [...]
Marketing is a great example of Lean and Six Sigma applied in a non-manufacturing environment. We’ll look at two case studies from India and Iran and hear from three marketing experts. Six Sigma Marketing Applied to Improve a Travel Website: India In a paper titled “Realizing Total Customer Experience through Six Sigma Marketing: [...]
The insurance industry is an excellent example of non-manufacturing where Lean and Six Sigma are applied for process improvement and waste reduction. We’ll look at four case studies from Germany, India, Northern Ireland, and Brazil. Lean and Six Sigma Applied to a Large Insurance Company: Germany In a paper titled “A Lean Six [...]
Lean Six Sigma and Design for Six Sigma methodologies are being used in the motorcycle manufacturing and parts industry. We’ll take a look at two cases from Thailand and Italy. Finally, we’ll showcase a video of the making of the Ducati SuperBike. Lean Six Sigma Applied to Rear Combination Lighting Process: Thailand In [...]
Lean and Six Sigma methodologies have been used in the oil and gas industry for many years. We’ll discuss three cases from United Arab Emirates, Oman, and Australia. Then we’ll see a short video on the moving of oil rigs. Lean and Six Sigma Applications in the Oil and Gas Industry: United Arab Emirates In [...]
