Manufacturing

Lean Six Sigma and Improving Vaccinations

As you might expect, Lean and Six Sigma are potent methodology weapons that can be applied to vaccination development, distribution, and inoculation. We’ll look at four applications: U.S. Naval Academy, USA-Michigan, USA-Tennessee, and Saudi Arabia and finish with a short video on how vaccines are made.   Lean Six Sigma and Vaccinations at the U.S. [...]

Improving Water Bottling Globally: Lean and Six Sigma

Bottled water is produced and bottled in a series of process steps. Lean and Six Sigma have been applied to reduce wastes and defects and improve efficiency. We’ll look at applications from Nigeria, Indonesia, and Greece and finish with a video of a water filling line in China.   Lean Six Sigma Applied to Reduce [...]

The Forest Industry – How Lean Methodology Contributes

From obtaining timber to manufacturing secondary forest products, Lean and Six Sigma have a role in improving performance and eliminating waste in the forest industry. We’ll look at several examples of Lean applications and include an SPC Handbook for the treated wood industry. Finally, we’ll go on a virtual sawmill tour of how logs are [...]

Natural and Synthetic Rubber Production – Lean and Six Sigma Applications

Rubber, both natural and synthetic, is used in rubber manufacturing around the world to produce many different products. Lean and Six Sigma aid in that production by improving quality and reducing waste. We’ll look at three applications from Malaysia, Indonesia, and the United States. Then we’ll finish with two videos: one on how synthetic rubber [...]

Railcars Move Products – Lean and Six Sigma Applications

There are seven types of railcars: Autorack, Gondola, Boxcar, Flatcar, Tank Car, Covered Hopper, and Open-Top Hopper*. Lean and Six Sigma aid in improving quality and reducing wastes in the railcar industry. We’ll look at two applications: one from South Africa and another from the United States. Then we’ll finish with a short video on [...]

Plastics Manufacturing and Lean and Six Sigma Applications

Plastics are used in numerous applications and products around the world, including building and construction, textiles, consumer products, transportation, electronics, and industrial machinery. Lean and Six Sigma methodologies are used to improve quality and reduce waste in plastics manufacturing. We’ll look at three applications from India and Kuwait and finish with an instructional video on [...]

Lean Six Sigma in the Aviation Industry

The aviation industry comprises almost all aspects of air travel and the activities that help to facilitate it. Thus, it includes the entire airline industry, aircraft manufacturing, research companies, military aviation, and much more.* Lean and Six Sigma methodologies are used to improve operations and reduce waste in many aspects of the industry. We’ll look [...]

Lean Six Sigma and Ammunition

Ammunition is used around the world for peaceful, non-peaceful, and recreational uses. Lean Six Sigma is applied to the manufacturing and other processes to improve quality and reduce waste. We’ll look at two applications from Indonesia and two from the USA, and finish with a video of ammunition manufacturing processes.   Using Six Sigma to [...]

Lean Six Sigma in the Soap Industry

Soap has been made since the Babylonians in 2800 B.C. The global soap market size was $34.09 billion in 2019 according to Fortune Business Insights*. Lean and Six Sigma are used in the manufacture of soap and detergents. We’ll look at three applications: two from Indonesia and one from Ivory Coast. Then we’ll finish with [...]

Lean Six Sigma in the Sugar Industry

According to the Food and Agriculture Organization of the United Nations, 124 countries produce sugar as of 2022. But it’s used in every country in the world. Lean and Six Sigma help improve sugar production and reduce waste. We’ll look a four applications: two from Indonesia, and one each from Ethiopia, and Thailand. Then we [...]

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