Manufacturing

Improving Juice Production with Lean Six Sigma

Revenue in the juices segment amounts to US $116.80bn in 2023.* We’ll look at applications of Lean and Six Sigma from Indonesia, Bangladesh, and Haiti and finish with a video of how various juices are produced. *Source   Optimizing Guava Juice Production Using Lean Six Sigma: Indonesia   In a study titled “Study on optimization [...]

2023-10-02T02:08:51-06:00By |0 Comments

Manufacturing Aluminum with Lean and Six Sigma

China produced 38,837,000 metric tons of aluminum in 2021, over 6.5 times of the next largest producer.* We’ll look at the use of Lean and Six Sigma in aluminum-related industries from Portugal, Iraq, Nigeria, and Indonesia and finish with an animated video of how aluminum is made and its uses. *Source   Using Six Sigma [...]

Outboard Engines and Motorboats – Lean Six Sigma Application

The key players in the marine outboard engines market are Yamaha Motor Co. Ltd., Brunswick Corporation (Mercury Marine), Suzuki Motor Corporation, Honda Motor Co. Inc., Bombardier Recreational Products Inc., Tohatsu Corporation, AB Volvo, Suzhou Parsun Power Machine Co., Ltd., and Hidea Power Machinery Co., Ltd*.  Lean and Six Sigma are used in the manufacture of [...]

Global Spice Production – Lean and Six Sigma for Improvement

Spices are used around the world. The global seasoning and spices market size was valued at USD 35.38 billion in 2021 and is expected to expand at a compound annual growth rate (CAGR) of 5.6% from 2022 to 2030*. The spice industry uses Lean and Six Sigma tools to improve quality and production. We’ll look [...]

Lean Six Sigma and Improving Vaccinations

As you might expect, Lean and Six Sigma are potent methodology weapons that can be applied to vaccination development, distribution, and inoculation. We’ll look at four applications: U.S. Naval Academy, USA-Michigan, USA-Tennessee, and Saudi Arabia and finish with a short video on how vaccines are made.   Lean Six Sigma and Vaccinations at the U.S. [...]

Improving Water Bottling Globally: Lean and Six Sigma

Bottled water is produced and bottled in a series of process steps. Lean and Six Sigma have been applied to reduce wastes and defects and improve efficiency. We’ll look at applications from Nigeria, Indonesia, and Greece and finish with a video of a water filling line in China.   Lean Six Sigma Applied to Reduce [...]

The Forest Industry – How Lean Methodology Contributes

From obtaining timber to manufacturing secondary forest products, Lean and Six Sigma have a role in improving performance and eliminating waste in the forest industry. We’ll look at several examples of Lean applications and include an SPC Handbook for the treated wood industry. Finally, we’ll go on a virtual sawmill tour of how logs are [...]

Natural and Synthetic Rubber Production – Lean and Six Sigma Applications

Rubber, both natural and synthetic, is used in rubber manufacturing around the world to produce many different products. Lean and Six Sigma aid in that production by improving quality and reducing waste. We’ll look at three applications from Malaysia, Indonesia, and the United States. Then we’ll finish with two videos: one on how synthetic rubber [...]

Railcars Move Products – Lean and Six Sigma Applications

There are seven types of railcars: Autorack, Gondola, Boxcar, Flatcar, Tank Car, Covered Hopper, and Open-Top Hopper*. Lean and Six Sigma aid in improving quality and reducing wastes in the railcar industry. We’ll look at two applications: one from South Africa and another from the United States. Then we’ll finish with a short video on [...]

Plastics Manufacturing and Lean and Six Sigma Applications

Plastics are used in numerous applications and products around the world, including building and construction, textiles, consumer products, transportation, electronics, and industrial machinery. Lean and Six Sigma methodologies are used to improve quality and reduce waste in plastics manufacturing. We’ll look at three applications from India and Kuwait and finish with an instructional video on [...]

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