manufacturing

Plastics Manufacturing and Lean and Six Sigma Applications

Plastics are used in numerous applications and products around the world, including building and construction, textiles, consumer products, transportation, electronics, and industrial machinery. Lean and Six Sigma methodologies are used to improve quality and reduce waste in plastics manufacturing. We’ll look at three applications from India and Kuwait and finish with an instructional video on [...]

Lean Six Sigma in the Aviation Industry

The aviation industry comprises almost all aspects of air travel and the activities that help to facilitate it. Thus, it includes the entire airline industry, aircraft manufacturing, research companies, military aviation, and much more.* Lean and Six Sigma methodologies are used to improve operations and reduce waste in many aspects of the industry. We’ll look [...]

Lean Six Sigma in Food Banks

Food banks are essential organizations to help the needy. Lean and Six Sigma aid in improving their processes and reducing waste. We’ll look at four applications from Singapore, Boston, Poland, and Seattle. Then we’ll see a video of a food bank operation in Nevada.   Using Lean Six Sigma to Improve Food Bank Vending Machine [...]

Lean Six Sigma and Ammunition

Ammunition is used around the world for peaceful, non-peaceful, and recreational uses. Lean Six Sigma is applied to the manufacturing and other processes to improve quality and reduce waste. We’ll look at two applications from Indonesia and two from the USA, and finish with a video of ammunition manufacturing processes.   Using Six Sigma to [...]

Lean Six Sigma in the Soap Industry

Soap has been made since the Babylonians in 2800 B.C. The global soap market size was $34.09 billion in 2019 according to Fortune Business Insights*. Lean and Six Sigma are used in the manufacture of soap and detergents. We’ll look at three applications: two from Indonesia and one from Ivory Coast. Then we’ll finish with [...]

Lean Six Sigma in the Sugar Industry

According to the Food and Agriculture Organization of the United Nations, 124 countries produce sugar as of 2022. But it’s used in every country in the world. Lean and Six Sigma help improve sugar production and reduce waste. We’ll look a four applications: two from Indonesia, and one each from Ethiopia, and Thailand. Then we [...]

Lean Six Sigma in the Glove Industry

Gloves are used around the world for hand protection. As they are made through a series of production processes, Lean and Six Sigma aid in improving quality and reducing wastes. There are many types of gloves. We’ll look at applications for the following types: latex rubber gloves (Thailand and Colombia), golf gloves (Indonesia), and surgical [...]

Lean Six Sigma in Vision Care

Eyeglasses are made through a production process. Lean and Six Sigma are used to improve quality in this and many other aspects of vision care, including seeing patients and surgery. We’ll look at applications from Australia, USA: Indiana, Jordan, and Turkey. Then we’ll read some general recommendations for applying Kaizen and 5S in eye care [...]

Lean Six Sigma in the Pharmaceutical Industry

Pharmaceutical products were manufactured in 44 countries in 2019*. The production processes lend themselves to improvement through the use of Lean and Six Sigma methodologies. We’ll look at a general paper on implementing Lean and Six Sigma in the pharmaceutical industry and three case studies: one each from Ireland, India, and Indonesia. Then we’ll finish [...]

Lean Six Sigma in Engine Manufacturing

Whether gasoline or diesel, engines drive vehicles around the world. Lean and Six Sigma methodologies aid in their manufacture. We’ll look at two applications from India and a master's thesis from Sweden. Then we’ll finish with a video of Cummins diesel engine manufacturing.   Six Sigma Applied to Engine Assembly and Testing: India   In [...]

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