manufacturing

Global Spice Production – Lean and Six Sigma for Improvement

Spices are used around the world. The global seasoning and spices market size was valued at USD 35.38 billion in 2021 and is expected to expand at a compound annual growth rate (CAGR) of 5.6% from 2022 to 2030*. The spice industry uses Lean and Six Sigma tools to improve quality and production. We’ll look [...]

Flat Panel Displays – Lean Six Sigma Applications

Asia is the epicenter of flat panel display manufacturing, with 95% of production shared between Korea, Japan, Taiwan, China and Singapore. There Lean Six Sigma is used to improve flat panel production. We’ll look at applications from Taiwan and two Master’s theses and then see a video from a top Chinese flat panel manufacturer.   [...]

Improving Water Bottling Globally: Lean and Six Sigma

Bottled water is produced and bottled in a series of process steps. Lean and Six Sigma have been applied to reduce wastes and defects and improve efficiency. We’ll look at applications from Nigeria, Indonesia, and Greece and finish with a video of a water filling line in China.   Lean Six Sigma Applied to Reduce [...]

The Forest Industry – How Lean Methodology Contributes

From obtaining timber to manufacturing secondary forest products, Lean and Six Sigma have a role in improving performance and eliminating waste in the forest industry. We’ll look at several examples of Lean applications and include an SPC Handbook for the treated wood industry. Finally, we’ll go on a virtual sawmill tour of how logs are [...]

Railcars Move Products – Lean and Six Sigma Applications

There are seven types of railcars: Autorack, Gondola, Boxcar, Flatcar, Tank Car, Covered Hopper, and Open-Top Hopper*. Lean and Six Sigma aid in improving quality and reducing wastes in the railcar industry. We’ll look at two applications: one from South Africa and another from the United States. Then we’ll finish with a short video on [...]

Plastics Manufacturing and Lean and Six Sigma Applications

Plastics are used in numerous applications and products around the world, including building and construction, textiles, consumer products, transportation, electronics, and industrial machinery. Lean and Six Sigma methodologies are used to improve quality and reduce waste in plastics manufacturing. We’ll look at three applications from India and Kuwait and finish with an instructional video on [...]

Lean Six Sigma in the Aviation Industry

The aviation industry comprises almost all aspects of air travel and the activities that help to facilitate it. Thus, it includes the entire airline industry, aircraft manufacturing, research companies, military aviation, and much more.* Lean and Six Sigma methodologies are used to improve operations and reduce waste in many aspects of the industry. We’ll look [...]

Lean Six Sigma in Food Banks

Food banks are essential organizations to help the needy. Lean and Six Sigma aid in improving their processes and reducing waste. We’ll look at four applications from Singapore, Boston, Poland, and Seattle. Then we’ll see a video of a food bank operation in Nevada.   Using Lean Six Sigma to Improve Food Bank Vending Machine [...]

Lean Six Sigma and Ammunition

Ammunition is used around the world for peaceful, non-peaceful, and recreational uses. Lean Six Sigma is applied to the manufacturing and other processes to improve quality and reduce waste. We’ll look at two applications from Indonesia and two from the USA, and finish with a video of ammunition manufacturing processes.   Using Six Sigma to [...]

Lean Six Sigma in the Soap Industry

Soap has been made since the Babylonians in 2800 B.C. The global soap market size was $34.09 billion in 2019 according to Fortune Business Insights*. Lean and Six Sigma are used in the manufacture of soap and detergents. We’ll look at three applications: two from Indonesia and one from Ivory Coast. Then we’ll finish with [...]

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