Lean Six Sigma

Lean Six Sigma in the Apparel Industry

Everyone wears apparel. We would expect the apparel manufacturing market to be large. In fact, according to IBISWorld, the global apparel manufacturing market size reached $825.7 billion in 2021*. Lean and Six Sigma applications in the industry serve to improve processes, reduce defects and waste. We’ll take a look at several cases focusing on the [...]

Lean and Six Sigma in the Meat Processing Industry

Meat products continue to be in demand in much of the world. Lean and Six Sigma methodologies help supply that demand with higher quality, timely production, and lower waste. We’ll look at applications of Lean in the UK and Turkey and the results of Six Sigma application in the USA in Delaware, and finish with [...]

Lean Six Sigma in the Insurance Industry

The insurance industry is an excellent example of non-manufacturing where Lean and Six Sigma are applied for process improvement and waste reduction. We’ll look at four case studies from Germany, India, Northern Ireland, and Brazil.   Lean and Six Sigma Applied to a Large Insurance Company: Germany   In a paper titled “A Lean Six [...]

Lean Six Sigma in the Cement Industry

The making of cement is a production process. It is natural then that Lean and Six Sigma can be used to improve that process and those associated with the making of concrete where cement is a key ingredient. We’ll look at case studies from Bangladesh, Egypt, and Saudi Arabia and a thesis on the benefits [...]

Lean Six Sigma in the Tire Industry

Tires are made through a production process. Lean and Six Sigma have been used in the tire industry to improve manufacturing processes. We’ll look at four case studies of their use: two from India and one each from Portugal and Spain. Then we’ll finish with two videos of how tires are made: one an animation [...]

Lean Six Sigma in the Hospitality Sector

Six Sigma has been used in the hospitality industry for over 20 years. Starwood Hotels implemented Six Sigma in 2001. We’ll look at its use at Starwood through three articles and finish with an Irish hotel chain and its implementation of Lean Six Sigma. Original Press Release from Starwood On February 5, 2001, Starwood gave [...]

Lean Six Sigma in Glass Manufacturing

Glass is produced through a manufacturing process. Lean and Six Sigma are used to improve glass-making. We’ll examine examples of several glass-making processes using Lean and Six Sigma from picture tubes to windshields. We’ll finish with a video of the float glass manufacturing process. Glass Neck of Picture Tubes: India In a paper titled “Implementation [...]

Lean Six Sigma in College Admissions

College admissions is a great non-manufacturing example for the application of Lean and Six Sigma. We’ll look at three examples: one from the United States, another from Nigeria, and a final one from Canada. Admissions Application: United States This is a project presentation titled “Applying the Six Sigma Methodology to Improve the Admissions & Financial [...]

Virtual Brainstorming

In an earlier blog we discussed brainstorming. However, the focus was on in-person brainstorming. As more and more people work remotely, it’s time to discuss virtual brainstorming. While there are common themes throughout, we take a look at what three experts have to say about brainstorming in a remote environment. Finally, we provide an introduction [...]

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