Lean

Cost of Quality – Definition and Examples

According to the American Society for Quality, “Cost of Quality is a method that allows organizations to determine the costs associated with producing and maintaining quality products.” We’ll explore the cost of quality and finish with a video explaining cost of quality and its components.   Measuring the Cost of Quality   An article titled [...]

2024-02-05T03:42:14-06:00By |0 Comments

Lean Six Sigma in Radio Manufacturing and Repair

Radios are used in a variety of applications including automobile, aircraft, police and military, and base stations. We’ll look at the use of Lean and Six Sigma in radio manufacturing and repair in Malaysia, USA, Portugal and Sweden and finish with a video of how two-way radios are manufactured.   Lean Six Sigma Applied to [...]

Lean Six Sigma in Lithium Ion and Thermal Battery Production

The lithium ion battery global market size was expected to be USD 44.49 billion in 2021 and is projected to reach USD 193.13 billion by 2028.*  Six Sigma is used to improve quality in lithium ion and lithium thermal battery production. We’ll look at applications from Sweden, Denmark, and the USA and finish with a [...]

Lean Six Sigma and Quality in the Potato Chip Industry

The 2020 estimated global market value of packaged potato chips was $30 billion U.S. dollars, and is predicted to reach $43.2 billion by 2026.* We’ll look at Lean and Six Sigma and quality in potato chip production and finish with two videos: one on how potato chips were invented and another on how potato chips [...]

Lean Six Sigma in the RV and Trailer Industry

Lean and Six Sigma are important in the RV and trailer business. We’ll look at several applications, first for RVs and hauling trailers and second for truck trailers and finish with a video of how truck trailers are made in France, Turkey, and Texas.   RVs and Hauling Trailers   Lean Manufacturing and the RV [...]

Global Biofuel Production – Lean Six Sigma Applications

Biofuels continue to gain attention around the world as alternative energy sources. We’ll look at the use of Lean and Six Sigma applications in their production and applications from Germany, Brazil, and USA: Arizona. We’ll finish with a video of how biodiesel is made.   Lean Six Sigma and Biogas Production: Germany   In a [...]

Product Quantity and Product Revenue Analyses

In a previous blog post, we discussed making a simplified value stream map.* In this post, we look at product-quantity analysis and product-revenue analysis and how they are used up front in Value Stream Mapping to select the product family that will be mapped. Then we finish with a short video on another approach to [...]

Mapping Problem-Solving Methodologies

There are many problem methodologies used for process improvement. We’ll look at discussions and articles from experts on the comparisons among some of the more well-known approaches. If an article has a summary comparison chart, we reproduce it. We finish with a short video on mathematician George Polya’s 4-step Problem Solving approach. Approaches Mentioned: PDCA [...]

2023-12-03T13:01:17-06:00By |0 Comments
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