“Cardiovascular disease is the leading cause of death worldwide, responsible for 17.5 million deaths every year, of which 80% occur in low- and middle-income countries. Some 75% of the world does not have access to cardiac surgery when needed because of lack of infrastructure, human resources, and financial coverage. This study aims to map access to cardiac surgery around the world.”*
We’ll look at applications of Lean and Six Sigma in heart surgery around the world in the Netherlands, Italy, Ireland, and the USA and finish with a video of a production line application to heart surgery in India.
Reducing Cardiac Surgical Cancellations Through Lean Six Sigma: Netherlands
In a paper titled “Reducing surgical cancellations: a successful application of Lean Six Sigma in healthcare” authors Stijn Schretlen and others discuss their use of Lean Six Sigma (LSS) methodology to reduce cardiac surgical cancellations in a University Medical Center in the Netherlands where approximately 20% of cardiac surgeries were being cancelled.
The paper includes:
- Pareto Chart For Cancellations. ICU, Intensive Care Unit
- 5 Whys Analysis with Improvements
- Process Map with High Level Improvements
- I Charts Pre and Post Intervention
- Impact of Interventions
You can read the paper here.
Reducing the Acute Myocardial Infarction Mortality Rate Using Lean Six Sigma: Italy
In a study titled “Lean Six Sigma to reduce the acute myocardial infarction mortality rate: a single center study” authors Angelo Rosa and others discuss the use of Lean Six Sigma to identify the root cause and understand the mortality rate for Acute Myocardial Infarction (AMI)I and to redesign the
patient management process in order to improve it.
The study includes:
- Value Stream Map Before Project
- Value-Add, Non-Value Add and Necessary Non-Value Add Activities Before Project
- Ishikawa Diagram for Mortality Rate at 30 Days
- Corrective Actions and Indicators
- Future Value Stream Map
- Value-Add, Non-Value Add and Necessary Non-Value Add Activities After Project
Copy and paste the following URL into your browser to read the study.
Improving Day of Surgery Admissions Using Lean Six Sigma: Ireland
In a paper titled “Using Lean Six Sigma to improve rates of day of surgery admission in a national thoracic surgery department” authors Rachel Brown and others discuss the use of Lean Six Sigma methods to enable improvements to both the operational process and the organizational working of the thoracic surgery department over a period of 19 months.
Note: thoracic surgery refers to operations on organs in the chest, including the heart, lungs and esophagus. Examples of thoracic surgery include coronary artery bypass surgery, heart transplant, lung transplant and removal of parts of the lung affected by cancer.
The paper includes:
- Gantt Chart for Research Study Timeline
- Fishbone Diagram of Causes of Non-Value Add in the Process
- Summary Table of Study Outcomes
- Streamlined Process Map
- Rework Percentages of Pre-operative Tests Timeline
Copy and paste the following URL into your browser to read the paper.
Implementing a Perioperative Insulin Protocol in a Cardiac Surgical Intensive Care Unit: USA-Maryland
In a paper titled “Successful Implementation of a Perioperative Glycemic Control Protocol in Cardiac Surgery: Barrier Analysis and Intervention Using Lean Six Sigma” authors Elizabeth A. Martinez and others describe the use of Lean Six Sigma methodology to implement a perioperative insulin protocol in a cardiac surgical intensive care unit (CSICU) in a large academic hospital.
The paper includes:
- Prospective Audit Data by Implementation Phase
- Glucose Protocol Timeline
- Fishbone Diagram of Glucose Protocol Implementation Process
- Force Field Analysis Based on CSICU Nursing Assessment
- Retrospective Evaluation of Glucose Data by Project Phase.
Copy and paste the following URL into your browser to read the paper.
World Class Assembly Line Heart Surgery at Bangalore
See India’s successful production line application for open heart surgery in this video from George Easaw.
You can watch the video here.
[NOTE: The video is a little grainy.]
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